Pakistan's First RPSF Plant · Est. 2004

Where
Waste
Becomes
Fiber.

Transforming 3.3 million PET bottles into premium polyester staple fiber — every single day since 2004.

110 T
Daily Capacity
3.3M+
Bottles / Day
20+ Yrs
Industry Leadership
#1
First in Pakistan
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0
Daily Production Capacity
0
Bottles Recycled Per Day
0
Years of Industry Leadership
#1
First RPSF Plant in Pakistan
Our Legacy

Pioneer.
Since 2004.

Founded in 2004, Chawla Regen was the first company in Pakistan to establish a dedicated RPSF plant. For over two decades we have set the benchmark for quality, consistency, and responsible manufacturing.

Our pioneering legacy rests on a simple conviction: what the world discards, we transform.

Pakistan's First
Dedicated RPSF manufacturing plant, established 2004
110 T / Day
Combined plant capacity across our production facilities
40,000+ T / Year
Annual fiber output — supplying mills and manufacturers at scale
3,300 T / Month
Consistent monthly output with reliable lead times
The Process

From Bottle
to Bale.

Every stage — from raw material sorting to finished baled fiber — is handled in-house, giving us full control over quality at every step.

01
Collection & Sorting

Post-consumer PET bottles collected, sorted by colour and resin grade, and inspected before entering the line.

02
Shredding & Flaking

Bottles crushed and shredded into uniform PET flakes after caps, labels and contaminants are removed.

03
Advanced Washing

In-house hot-wash eliminates all adhesives, residues and impurities. Flakes oven-dried to ≤0.5% moisture.

04
Melt Extrusion

Clean dry flakes melted and extruded through precision spinnerets to form continuous polyester filaments.

05
Drawing, Crimping & Cutting

Filaments drawn to specification, crimped, cut to staple length, then compressed into finished bales.

Infrastructure

Built to
Perform.

Every capability — washing, manufacturing, quality testing — under one roof. Vertical integration guarantees consistency batch after batch.

Advanced Washing Plant

In-house hot-wash with closed-loop water systems for superior fiber purity.

Modern Manufacturing

State-of-the-art extruders, spinnerets, drawing and crimping lines at 110 tonnes per day.

In-House Testing Lab

Every batch tested for tenacity, elongation, crimp, denier and whiteness before dispatch.

Custom Colored Fiber

Bespoke shades for nonwoven, filling and specialty applications.

Packaging & Export

200–250 kg compressed bales with full documentation for domestic and international markets.

Zero-Waste Operations

Off-spec material recovered and reprocessed at every production stage.

Product

Recycled Polyester
Staple Fiber.

Chawla Regen RPSF meets stringent requirements of spinning mills, nonwoven manufacturers, and filling producers — in solid and hollow conjugate grades, white or custom color.

Solid RPSFStandard
Hollow Conjugate SiliconizedHCS
Custom Colored FiberBespoke
Fine Grade — 1.2D to 3DSpinning
Coarse Grade — 6D to 15DFilling
Custom Colors Available
Denier Range
1.2 – 15 D
Staple Length
32 – 64 mm
Moisture Content
≤ 0.5%
Tenacity
≥ 5.0 g/d
Elongation
20 – 40%
Bale Weight
200 – 250 kg
Sustainability

Every Bottle
Counts.

3.3M+
Plastic bottles diverted from landfill every single day
70%
Less CO₂ versus virgin polyester production
100%
Post-consumer recycled input — zero virgin PET
20+
Years of sustainable recycling leadership in Pakistan
Our Commitment

Waste is our
raw material.

Every kilogram of our RPSF displaces virgin polyester and keeps plastic out of the environment. The circular economy is not a trend — it is the only sensible way to manufacture.

Closed-loop washing recycles process water, reducing freshwater consumption dramatically.
Zero landfill goal — off-spec material recovered and reprocessed at every stage.
Local sourcing — PET bottles collected from communities, returned to the economy as fiber.
Contact

Let's Talk
Fiber.

Company
M/S Chawla Regen
Established
2004 — Pakistan's First RPSF Plant
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