Est. 2004  ·  Pakistan's First RPSF Plant
Recycled Polyester Staple Fiber

Where
Waste Becomes
Fibre.

M/S Chawla Regen has transformed post-consumer PET bottles into premium polyester staple fiber since 2004 — the first plant of its kind in Pakistan, producing 110 tonnes every day.

110T
Daily Production Capacity
3.3M+
Bottles Recycled Per Day
20+
Years of Industry Leadership
#1
First RPSF Plant in Pakistan

Pioneer.
Since 2004.

Founded in 2004, Chawla Regen was the first company in Pakistan to establish a dedicated recycled polyester staple fiber manufacturing plant. For over two decades we have set the benchmark for quality, consistency, and responsible manufacturing — long before sustainability became an industry buzzword.

Our pioneering legacy rests on a simple conviction: what the world discards, we transform.

Pakistan's First
Dedicated RPSF manufacturing plant, established 2004
110 T / Day
Combined plant capacity across our production facilities
40,000+ T / Year
Annual fiber output — supplying mills and manufacturers at scale
3,300 T / Month
Consistent monthly output with reliable lead times

From Bottle
to Bale.

Every stage of our production — from raw material sorting to finished baled fiber — is handled in-house with state-of-the-art equipment, giving us full control over quality at every step.

01
Collection & Sorting
Post-consumer PET bottles are collected, sorted by colour and resin grade, and inspected for quality before entering the line.
02
Shredding & Flaking
Bottles are crushed and shredded into uniform PET flakes after caps, labels and contaminants are removed.
03
Advanced Washing
Our state-of-the-art in-house hot-wash facility eliminates all adhesives, residues and impurities. Flakes are oven-dried to ≤0.5% moisture.
04
Melt Extrusion
Clean, dry flakes are melted and extruded through precision spinnerets to form continuous polyester filaments.
05
Drawing, Crimping & Cutting
Filaments are drawn to specification, crimped, and cut to the required staple length before being compressed into finished bales.

Built to
Perform.

Every capability — washing, manufacturing, quality testing — exists under one roof. This vertical integration is what allows us to guarantee consistency that our customers depend on, batch after batch.

Advanced Washing Plant

In-house hot-wash technology with closed-loop water systems. Produces the cleanest PET flake for superior fiber purity.

Modern Manufacturing

State-of-the-art extruders, spinnerets, drawing and crimping lines running at a combined 110 tonnes per day.

In-House Testing Lab

Every batch tested on-site for tenacity, elongation, crimp, denier, moisture and whiteness before dispatch.

Custom Colored Fiber

Manufactured in any color per customer specification. Bespoke shades for nonwoven, filling and specialty applications.

Packaging & Export

200–250 kg compressed bales with full documentation. Ready for domestic supply and international export markets.

Zero-Waste Operations

Off-spec material and trimmings recovered and reprocessed. Near-zero disposal at every stage of production.

Product

Recycled Polyester
Staple Fiber.

Chawla Regen RPSF meets the stringent requirements of spinning mills, nonwoven manufacturers, and filling material producers. Available in solid and hollow conjugate grades, white or custom color.

Solid RPSFStandard
Hollow Conjugate SiliconizedHCS
Custom Colored FiberBespoke
Fine Grade — 1.2D to 3DSpinning
Coarse Grade — 6D to 15DFilling
Custom Colors Available
Denier Range
1.2 – 15 D
Staple Length
32 – 64 mm
Moisture Content
≤ 0.5%
Tenacity
≥ 5.0 g/d
Elongation
20 – 40%
Bale Weight
200 – 250 kg
Sustainability

Every Bottle
Counts.

3.3M+
Plastic bottles diverted from landfill every single day
70%
Less CO₂ emitted versus virgin polyester production
100%
Post-consumer recycled input — zero virgin PET
20+
Years of sustainable recycling leadership in Pakistan

Waste is our
raw material.

Chawla Regen was built on the belief that the circular economy is not a trend — it is the only sensible way to manufacture. Every kilogram of our RPSF displaces virgin polyester and keeps plastic out of the environment.

Closed-loop washing recycles process water, dramatically reducing freshwater consumption.
Zero landfill goal — off-spec material is recovered and reprocessed at every stage.
Local sourcing — PET bottles collected from communities, recycled into industrial fiber, returned to the economy.

Let's Talk
Fibre.

Company
M/S Chawla Regen
Established
2004 — Pakistan's First RPSF Plant
Daily Capacity
110 Tonnes (Combined)
Products
Solid RPSF · HCS · Custom Colored Fiber
Markets
Spinning Mills · Nonwoven · Filling & Wadding · Export
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